All About Value: Why Investing in Industrial Flooring Pays Off

By BVAdmin |May 01, 2024


Industrial flooring is a significant investment, but its benefits outweigh the initial costs. With options like polyurethane, epoxy, flake, MMA, and specialised preparations, industrial flooring offers unmatched durability, chemical resistance, and customisation. These flooring solutions minimise downtime, reduce maintenance expenses, and enhance workplace safety by providing a sturdy foundation for operations.

In short, while the upfront costs may seem daunting, the long-term savings and improved efficiency make industrial flooring a wise choice for businesses. Industrial flooring’s durability, chemical resistance, and customisation options ensure minimal downtime, reduced maintenance expenses, and enhanced workplace safety, providing a solid foundation for your operations.

The Costs vs. The Long-term Benefits Of Industrial Flooring

The worker applies gray epoxy

Initial Installation Cost: While industrial flooring may have a higher upfront cost than standard flooring options, it offers superior durability and longevity. Investing in high-quality industrial flooring materials means less frequent replacements and repairs, ultimately saving money in the long run. Some industrial flooring options, such as epoxy coatings, are installed quickly, minimising labour costs and reducing downtime.

Maintenance Costs: Industrial flooring typically requires less maintenance than traditional flooring materials. For example, epoxy flooring is highly resistant to stains, chemicals, and abrasion, reducing the need for frequent cleaning or resealing. Lowering maintenance requirements helps industrial flooring save on labour costs and materials.

Repair Costs: While all flooring types may require occasional repairs, industrial flooring withstands heavy use and abuse. Investing in industrial-grade materials means fewer repairs and replacements, leading to lower long-term costs. Additionally, some industrial flooring options offer seamless finishes, minimising the risk of tripping hazards and reducing the likelihood of costly damage-related repairs.

Safety Standards: Industrial flooring meets stringent safety standards and regulatory requirements, prioritising the well-being of your workforce. By investing in such flooring, businesses can avoid non-compliance fines, penalties, and legal liabilities. This commitment to safety saves money on medical expenses and worker compensation claims and fosters a safer and more productive work environment.

Damage to Substrate: Industrial flooring provides a protective barrier for the underlying substrate, such as concrete. The substrate refers to the surface on which the flooring is applied, typically concrete in industrial settings. By preventing damage from heavy machinery, chemical spills, and foot traffic, industrial flooring helps extend the lifespan of the substrate, reducing the need for costly repairs or replacements. Some industrial flooring options, like concrete overlays or epoxy coatings, can enhance the structural integrity of the substrate, further minimising maintenance expenses.

Safety Risks: Slip and fall accidents can result in significant business costs, including medical expenses, legal fees, and reputational damage. Industrial flooring is often designed with slip-resistant properties to mitigate these risks, especially in environments prone to spills or moisture. By investing in flooring that prioritises safety, businesses can minimise the likelihood of accidents and the associated financial consequences.

Maximum Efficiency: Industrial flooring that requires frequent repairs or replacements can disrupt operations and decrease productivity. However, businesses can minimise downtime and maximise efficiency by investing in durable, low-maintenance flooring options. The long-term savings from increased productivity and reduced operational disruptions often outweigh the initial investment in industrial flooring, providing a sound financial decision for your business.

Damage to Equipment: Inadequate flooring can accelerate wear and tear on equipment, leading to costly repairs or premature replacements. Industrial flooring provides a stable and level surface for machinery, reducing vibrations and minimising the risk of damage. By protecting equipment from unnecessary wear and tear, industrial flooring helps extend its lifespan and lower maintenance costs.

Reputation and Customer Confidence: Industries prioritising cleanliness and professionalism, such as food processing or pharmaceuticals, rely on maintaining a pristine environment to uphold their reputation and build customer confidence. Industrial flooring with seamless and hygienic finishes helps meet these standards, reducing the risk of contamination and enhancing the overall perception of the business.

Types Of Industrial Flooring Where The Benefits Are Worth The Cost

Worker use screed concrete epoxy

By investing in high-quality flooring that meets industry standards, businesses can safeguard their reputations and attract customers, ultimately driving revenue growth. Industrial flooring, including options like polyurethane, epoxy, flake, MMA, and floor toppings, offers benefits that outweigh the initial costs:

Polyurethane Flooring:

  • Description: Resin-based flooring is known for exceptional durability and chemical resistance.
  • Benefits: It is highly resistant to abrasion, impact, chemicals, and UV exposure. It provides a seamless, hygienic surface that is easy to clean and maintain. It is available in various formulations, including anti-slip and anti-static options.
  • Applications: Polyurethane flooring is used in pharmaceutical facilities, food and beverage processing plants, laboratories, warehouses, and other high-performance environments.● Uses: Polyurethane flooring is applied in various settings such as pharmaceutical facilities, food and beverage processing plants, laboratories, warehouses, and other demanding environments.

Epoxy Flooring:

  • Description: It is a popular choice for its durability and versatility. It is composed of epoxy resin mixed with a hardening agent.
  • Benefits: It is highly resistant to chemicals, stains, impact, and abrasion. It provides a seamless, non-porous surface that is easy to clean and maintain. It can be customised with various colours, textures, and additives.
  • Applications: Epoxy works well in manufacturing facilities, automotive garages, warehouses, commercial kitchens, aircraft hangars, and other high-traffic areas.

Flake Flooring:

  • Description: Decorative flooring system incorporating vinyl flakes or chips into an epoxy or polyurethane base coat.
  • Benefits: It offers a visually appealing finish with enhanced slip resistance. It provides durability and chemical resistance while adding aesthetic value. It is available in a wide range of colours and flake sizes.
  • Applications: Flake flooring is ideal in commercial and residential settings, including garage floors, showrooms, retail spaces, restaurants, and recreational areas.

Methyl-Methacrylate (MMA) Flooring:

  • Description: MMA Flooring is a rapid-curing resin flooring system known for fast installation and cure times.
  • Benefits: It is ideal for environments requiring minimal downtime. It offers excellent chemical resistance, durability, and UV stability. It is available in various colours and finishes.
  • Applications: MMA is used in healthcare facilities, commercial kitchens, automotive service areas, and other environments requiring fast installation.

Floor Toppings & Preparations:

  • Description: Products used to prepare substrates and enhance the performance of industrial flooring systems.
  • Benefits: Proper adhesion, levelling, and moisture control are essential. It also improves the bond between the flooring system and the substrate, enhancing overall performance and longevity.
  • Applications: Used with epoxy, polyurethane, MMA, and other resin-based flooring systems to prepare substrates and optimise performance.

While the upfront investment in industrial flooring may seem significant, the long-term benefits, including durability, chemical resistance, easy maintenance, and enhanced safety, make it a cost-effective choice for businesses across various industries. Contact Bavap today to discuss the best industrial flooring solution for your business needs

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